NEXUS® PPC4000 PARALLEL POSITIONING

The Fireye PPC4000 is a state of the art parallel positioning system for all types of liquid or gaseous fuel fired combustion systems. When combined with a Fireye flame safeguard system such as the Fireye BurnerLogix control, the PPC4000 offers a compact parallel positioning system and it is the newest member of the Nexus family.

Easy to install
Quick connects available for fool proof wiring.
Line voltage digital inputs – no expensive cable, low voltage drop out.
Position buttons at servos for 1 person set up of valves and dampers.
ModBus control means easy 4 wire hook up.
No end switches to set.
Industrial grade servos with up to 37 lb-ft torque.
Works with Fireye or competitive FSG.
Easy to set up
Simple drop down menu choices.
Concise instructions.
Help button available in all screens.
Computer NOT required.
Matched range sensors.
Easy to use
Help screen for any menu.
One button set point adjust.
One button lead – lag.
One button auto – manual.
One button Low Fire Hold.
Data saved to Smart Card.
Password protection.
Easy to save energy
3 – 5% or more fuel savings.
Reduce greenhouse emissions.
O2 probe and VFD available.
Sequencing to run most efficient boilers.
Time of day set back.
Dual strategy thermal shock protection

PPC4000 System Specifications

PPC4000 - Control Air/Fuel Ratio Control
Supply Voltage: 120 VAC, 50/60Hz
Power Consumption: Approx. 20VA (with display attached & no accessories)
Ambient Temperature Range: 32°F to 140°F (0°C to +60°C)
Protection Category: NEMA 1 (IP01)
Dimensions: 5.0” (127mm) wide x 8.0” (203mm) high x 4.0” (102mm) deep
Weight: 2.25 lbs (1.02kg)
NXD410 - Display 4 line 40 character dot-matrix backlit LCD
Dimensions: 5.875” (149mm) wide x 4.25” (108mm) high - Panel Cutout: 5.35 (136mm)L x 3.78 (96mm)W
Supply Voltage: NXD410 24 VDC @ 250 mA (supplied by PPC4000)
Power Consumption: 50 VA
Temperature Rating: 32°F to 140°F (0°C to +60°C)
Protection Category: NEMA 4X indoors only, IP65
O2 Probes
NXCESO2-8 O2 probe assembly, 8” insertion
NXCESO2-16 O2 probe assembly, 16” insertion
NXCESO2-30 O2 probe assembly, 30” insertion
Servo Type FX04-1 FX20-1 FX50-1
Supply Voltage 24VDC +/-10%, 24VDC +/-10%, 24VDC +/-10%,
Nominal Torque 3 lbs-ft/4Nm 15 lbs-ft/20Nm 37 lbs-ft/50Nm
Power
Consumption:
5 VA 15 VA 50 VA
Temperature Rating: 32°F to 140°F (0°C to +60°C) 32°F to 140°F (0°C to +60°C) 32°F to 140°F (0°C to +60°C)
Protection
Category:
NEMA 4 IP 65 NEMA 4 IP 65 NEMA 4 IP 65
Maximum Angle
Rotation:
100° 100° 100°
Nominal
Dimensions:
4.59”(116.8mm) high
x 3.27” (83.1mm)
wide x 4.91”
(124.7mm) deep
6.51”(165.4mm) high
x 4.08” (103.5mm)
wide x 7.24”
(183.7mm) deep
5.36”(136mm) high
x 4.76” (121mm)
wide x 7.31”
(185.8mm) deep
Weight: 2.27 lb / 1.03 kg 5.43 lb / 2.46 kg 6.10 lb / 2.77 kg
Nexus and PPC Bulletins
Nexus 6100
Pub No.
Product
Pub No.
Product
NEX-6101 NX6100 Series Integrated Burner Controller NXOGTSD-6101 Operator's Guide for NX6100 with 10.4” Color Touchscreen
MOD-6001 NEXUS NX6100/PPC6000 Series MODBUS Communications NXTSD104-CG Touch-Screen Connectivity Guide
NXCBH-6001 NXCBH CANbus Hub For Use With Nexus 6000 Series Controls (For NX6100 and PPC6000) NXD-6301 NEXUS NX6220 and NX6330 12-Key KEYPAD DISPLAY (For NX6100 and PPC6000)
133-750 35-381-2 O2 PROBE MOUNTING FLANGE


PPC 6000
Pub No.
Product
Pub No.
Product
PPC-6001 PPC 6000 Series Fuel/Air ratio controller NXOG-6001 Operators Guide for PPC 6000 Series
NXPG-6001 Programming Guide for PPC 6000 Series MinOptP6000_6100 NEXUS NX6100/PPC6000 Minimum operation parameter setings setup

EXPANSION
Pub No.
Product
Pub No.
Product
NXEXP-6001 NXEXP300 expansion unit for feed water and draft control for Fireye NX6100/PPC6000 NXESI-6101 External Servo Interface for NX6100 and PPC6000 Series


PPC4000/NXF4000
Click here to see the wiring video. /tr>
Pub No.
Product
Pub No.
Product
PPC-PF PPC4000 Product Overview PPC4000-WD Wiring Diagram - PPC4000 with Burnerlogix or Flame Monitor
PPC-4001 PPC4000 Series Fuel Air Ratio Controller NXD-4101 NXD410 user interface used with PPC4000 fuel air ratio controller
NXCESO2-1001 NXCESO2 Oxygen Probe for use with PPC4000 Controller NXCESVFD-1001 NXCESVFD Plug-In Assembly for use with PPC-4000
MOD-4001 PPC4000 Modbus Communications NEX-3004 FX04 and FX04-1 Servo Motor Installation for PPC4000
NEX-3020 FX20 and FX20-1 Servo Motor Installation for PPC4000 NEX-3050 FX50 and FX50-1 Servo Motor Installation for PPC4000
NXTSD-4001 NXTSD4xx Touchscreen Installation Guide NXTSD-4002 NXTSD4xx Touchscreen Operators Guide
133-745 Installation sheet 133-745 59-562-2 cable for NXD410
user interface 133-747 129-192 For Use With FX04-1, FX20-1, FX50-1 SERVOS
133-748 59-565-X Cordset, 5 Conductors, Moulded Double End 133-750 35-381-2 O2 Probe Mounting flange for Use With NXCESO2 Oxygen Probe
133-751 Replacement cartridge for NXCESO2 Probe 133-755 129-194 SERVO CONNECTOR KIT for FX04, FX20, FX50
133-763 Installation replacement cooling fan for PPC4000 and NXCESO2 Probe SDReaderApp SD Card File Reader Application (zipped file)
133-765 Special instructions for using NXTSD407 & NXTSD413 displays NXF-4001 NXF4000 Series Fuel Air Ratio Controller with integrated flame safe guard.
NXCESAMP-1001                Plug-in amplifier for NXF4000 NXF4000-WD Wiring Diagram - NXF4000 Click here to see the wiring video.
NXF-PF NXF4000 Product Overview NXF-PPC4000-IN1 NXF4000 Vs PPC4000 comparison
NXF-PPC4000-IN4 NXF4000/PPC4000 Sensors NXF-PPC4000-IN2 NXF4000/PPC4000 displays
NXF-PPC4000-IN3 NXF4000/PPC4000 Servos/O2 Probe
NXM2G
Pub No.
Product
Pub No.
Product
NXM2G-1001 Intelligent boiler load control UL version NXM2G-1002 Intelligent boiler load control CE version


Accessories
Pub No.
Product
Pub No.
Product
NEXBK-1000 Nexus Bracket and Coupling Accessories UC-4851 UC485 Optically isolated USB to RS422/RS485 converter
NEX-1502 ComFire 2 Combustion Analysis Tool 133-761 PXMS Pressure transmitter Installation Instructions
FXIATS-1 Ambient air temperature transmitter for use with the PPC4000 Series Fuel/Air Ratio Controller


Danfoss VLT Drives
Pub No.
Product
Pub No.
Product
176R0581 Danfoss HVAC Spec Sheet Setup Danfoss Drive Setup
176R0583 Danfoss HVAC Drive with EMB


Nexus (3000/4000 Legacy)
Pub No.
Product
Pub No.
Product
NEX-1001 Nexus Integrated Burner Control System, NX3100, NX4000, NX4100, NX5100, NX1466, NX1386, NX550, NX552, NX1021, NX1034, NX1030, NX1040, NX1044 NEX-1002 Nexus Expansion Interface and Expanded Burner Control System, NX280HW, NX280VSD, NX280ATI, NX280PK, NXA-CAB, NXA-PWS, NXA-PS500, NXA-PS1000
NEX-1502 ComFire 2 Combustion Analysis Tool NEX-2004 NEXUS NX04-1, -2 Servo Motor Installation, NX04-1, NX04-2
NEX-2020 NEXUS NX20-1, -2 Servo Motor Installation, NX20-1, NX20-2 NEX-2050 NEXUS NX50 -1, -2 Servo Motor Installation, NX50-1, NX50-2
NEX-3026 see obsolete NEX-2098 Nexus NX98 -1, -2 Servo Motor Installation, NX98-1
NEXBK-1000 Nexus Bracket and Coupling Accessories NEX-SO FIREYE ® Nexus and PPC5000 Boiler Sequencing
133-715 Instruction sheet for NX1021 / NX103x sensor NXQD-1000 Quick Disconnect Cordset & Receptacle, NXQD1FM, NXQD1M
NXMBIV2 Nexus Modbus Interface NXMBI-V2


PPC 5000
Pub No.
Product
Pub No.
Product
PPC-5000 PPC 5000 Series Fuel/Air ratio controller, PXMS, PPC5000, AH21245, AH221244-002, AH221246-002, LA221419 NEX-SO FIREYE ® Nexus and PPC5000 Boiler Sequencing