Flame Scanners

Date:2017-10-18     Hits:4166

INTEGRATED FLAME SCANNER
WITH TWO INTERNAL FLAME RELAYS
Type 95DSS3 II
The FIREYE InSight II Type 95DSS3 flame scanners are
micro-processor based flame scanners utilizing both
solid state infrared (IR) and ultraviolet (UV) sensors.
The FIREYE InSight II flame scanners incorporate two internal
flame relays with adjustable ON/OFF thresholds
and two 4-20 mA analog outputs, thereby eliminating
the need for a remote flame amplifier.
The FIREYE InSight II scanners are powered by 24 Vdc
and have electronic self checking. Model 95DSS3-1
has one 8-pin and one 12-pin electrical cable quick
disconnect. Models 95DSS3-1CEX and -1WICEX have
internal terminal blocks for cable connection. The
scanners have either an attached Keypad & VFD display,
or an infrared transmitter for a remote handheld
keypad / display.

INSIGHT II SCANNER SPECIFICATIONS

MECHANICAL: Housing Material: Cast aluminum with gray polyester powder coat finish
Housing Weight: 5.9 lbs (2.69kg), 7.1 lbs (3.22kg) “CEX” models, flange additional
Environmental: NEMA 4X, IP66
Area Classification: 95DSS3-1: Class I Div 2, Groups A, B, C, D, Class II Div 2, Groups F & G
95DSS3-1CEX, -1WICEX: Ex d IIC T6
Mounting: Requires one of two threaded mounting flanges, ordered separately (see below)
Mounting Flanges: Contains an integral heat-insulating female thread insert (heat insulating nipple not required).
Flange Threads: P/N 60-2919-1 1”NPT female pipe mount with 3/8” NPT female cooling air connection.
P/N 60-2919-2 1”BSP female pipe mount with 3/8” BSP female cooling air connection.
Mounting Flange Weight: 0.62 lbs (0.28kg)
Cooling / Purge Air Requirements: Source: Clean, dry cool
Volume: 4 SCFM (113 l/min) at 3/8” threaded mounting flange, or 1 inch “Y” fitting, mounted on
scanner sight pipe. Temperature near the upper limit of the scanner operating range and/or use
with dirty/dusty fuels may require up to 15 SCFM (425 l/min).
Temperature Rating: -40° to +150°F (-40°C to +65°C)
Humidity: 0% to 95% relative humidity, non-condensing
ELECTRICAL:
Input Power: 24 Vdc, +10%, -15% supply current .35 A, 8.5 VA
Electrical Connection: 8-pin and 12-pin screw type quick disconnect (non-CEX). “CEX” models have internal terminal blocks
Relay Output: FLAME RELAY 1, SPDT (1 N.O, 1 N.C.)
FLAME RELAY 2, SPDT (1 N.O, 1 N.C.)
FAULT RELAY, SPST (1 N.O.)
Contact Rating: Minimum: 10mA @ 5 Vdc
Maximum: 100 mA @ 30 Vdc, 100 mA @ 50 Vac
Analog Output: Two, 4-20 mA dc current, referenced to 24 Vdc common, maximum connected load: 750 ohms
Operator Interface: P/N 95DISP-1 Alpha -Numeric Display with five push button keys.
P/N 95WIDISP-2 Infrared Transmitter, used in conjunction with
P/N 95WIHH-2 hand-held communications tool.
Cable Specification: P/N 59-546 (8-conductor), P/N 59-547 (12-conductor):
Multi-core, 8 and 12 conductor (color coded), 18- AWG, with foil wrap and overall braided shield
and drain wire. PLTC-ER rating. Maximum cable length 1000 feet (305 meters)
Cable Jacket: PVC / black (flame-retardant, low smoke, zero halogen)
Temperature Rating: -40 F to +221 F (-40 C to +105 C)
P/N 59-546 Nominal O.D. 0.44” (11.2 mm), maximum O.D. 0.48” (12.2mm)
P/N 59-547 Nominal O.D. 0.52” (13.2 mm), maximum O.D. 0.56” (14.2mm)
Maximum cable length 1000 feet (305 meters)


WIRELESS HANDHELD

COMMISSIONING TOOL
WITH 95WIDISP-2 INFRARED TRANSMITTER
II
The 95WIHH-2 Wireless Handheld Commissioning Tool
is an intrinsically safe, wireless IrDA ready device designed
to be used with InSight II scanners. The device
can be used to remotely navigate the InSight II scanner’s
menu, set and review operating parameters,
and view error messages and alerts.
The device offers an IrDA automatic address discovery
feature that enables an end user to quickly
establish a communication link with the target scanner
without having prior knowledge of the scanner’s
address. The address discovery feature is particularly
useful in applications where multiple scanners are
deployed.
The 95WIDISP-2 transmitter provides wireless communications
to a model 95WIHH-2 hand-held remote
communications tool.
• Intrinsically Safe Device
• Wireless IrDA Ready
• Auto Scanner Detect Mode
• Communicate up to 5 feet



The FIREYE InSight II Type 95DSS3-1CEXSS
flame scanner is housed in a 316 stainless steel enclosure
for extreme environments that can be found in marine
applications. 
Product Overview
The 95DSS3-1CEXSS scanner utilizes advanced techniques for discrimination
and integrate the flame detection, amplification, safety determination and flame
switch functions into a single detection head. No separate amplifier or flame
switch module is therefore required to interface with the main burner management
system.
95DSS3-1CEXSS is a dual cell scanner utilizing UV and IR detectors and a
stainless steel housing which includes CE and ATEX ExdIIC approvals when
suitable connectors and fittings are used. Model 95DSS3-1CEXSS includes the
alpha-numeric VFD Display and Keypad.
Standard features include two independently adjustable Flame Relays that can
be selected to operate from the UV sensor, the IR sensor, or both sensors, 21
choices of modulation frequency, adjustable sensor gain, adjustable flame relay
ON/OFF thresholds, two 4-20 mA analog signal strength outputs (one for FR1
and one for FR2), Fault Relay, four selectable programmable files (e.g. for different
fuels or firing rates), and Auto Config capability with manual override.
Remote communication capability is available via optional “Fireye Explorer”
PC software

Features & Benefits 

Both IR and UV sensors.
Two flame relays.
VFD display and keypad included.
Fault relay.
Two 4-20 mA outputs.
Four memory files.
Communications.
Auto config.
IP66 housing.


InSight II Stainless Steel Housing
95DSS3-1CEXSS Specifications:
MECHANICAL:
Housing Material: 316 stainless steel w/zinc primer, gray epoxy midcoat, polyurethane topcoat
Housing Weight: 21.3 lbs. (9.66kg) Stainless steel model
Environmental: IP66, Ex db IIC T6, T5, T4; Ex tb IIIC T85, T100, T135°C
Mounting: Requires one threaded mounting flange, ordered separately (see below).
Cooling / Purge Air Requirements:
Source: Clean, dry, cool
Volume: 4 SCFM (113 l/min) at 3/8” threaded mounting flange, or 1 inch “Y” fitting, mounted on scanner sight pipe.
Temperature near the upper limit of the scanner operating range and/or use with dirty/dusty fuels may require
up to 15 SCFM (425 l/min).
Pressure: Adequate to overcome furnace or windbox pressure
Temperature Rating: -40°F to + 150°F (-40°C to +65°C)
Humidity: 0% to 95% relative humidity, non-condensing
MOUNTING FLANGE:
Material/Weight: 316 Stainless steel (without heat-insulating threaded insert), with zinc primer, gray epoxy
midcoat, polyurethane topcoat / 1.86 lbs. (0.84 kg).
Flange Threads: P/N 60-2693-3 1” NPT female pipe mount with 3/8” NPT female cooling air connection.
P/N 60-2693-2 1” BSP female pipe mount with 3/8” BSP female cooling air connection.
ELECTRICAL:
Input Power: 24 Vdc, +10%, -15% supply current: 0.35 A, 8.5 VA, output rise time must be 20 msec
 Max. Fireye power supply 60-2685 is recommended
Cable Specification: P/N 59-546 (8-conductor), P/N 59-547 (12-conductor):
Multi-core, 8 and 12 conductor (color coded), 18- AWG, with foil wrap and overall braided shield and drain
wire. PLTC-ER rating. Maximum cable length 1000 feet (305 meters) Cable Jacket: PVC / black (flame-retar
dant, RoHS compliant) Temperature Rating: -40°F to +221°F (-40°C to +105°C)
P/N 59-546 Nominal O.D. 0.44” (11.2 mm), maximum O.D. 0.48” (12.2mm)
P/N 59-547 Nominal O.D. 0.52” (13.2 mm), maximum O.D. 0.56” (14.2mm) Maximum cable length 1000 feet
(305 meters)

InSight II Scanner Bulletins
Pub No.
Product
CU-113 TYPE 95DSS3-1/95DSS3-1CEX
Integrated Flame Scanner with Internal Flame Relay CU-116 95DISP-1 DISPLAY MODULE and 95WIDISP-2 IR TRANSMITTER MODULE For use with 95DSS3 InSight II Integrated Flame Scanner
CU-117 Installation Instructions - FIBER OPTICS for INSIGHT II FLAME SCANNERS 133-735 WIRELESS HANDHELD COMMISSIONING TOOL
P/N 95WIHH-2
133-739 Installation and Removal instructions for 29-431 LOCKOUT DEVICE ON 59-546 & 59-547 CABLES UC-4851 UC485 Optically isolated USB to RS422/RS485 converter
133-730 59-4647-10TB
Conversion Box for InSight I to InSight II Scanners 133-743 59-4650-10TB wiring harness for InSight II scanners
133-749 Cooling Cover P/N 60-2930-1 for InSight II CU-118 New Compact Size 24 VOLT DC POWER SUPPLY P/N 60-2685-25 - P/N 60-2685-50 DIN Rail Mounted RoHS - Compliant
CU-103 Scanner Insulating Jacket & Vortex-tube Cooler Kit CU-109 Fireye ExplorerCommunication Software For Fireye Flame Scanners with communication facilities (XP & Win 7)
133-758 60-2938-2 replacement electronics assembly for InSight II 95DSS3-1CEXSS and 95DSS3-1CEX-2


InSight I Scanners
Pub No.
Product
CU-95 Insight Integrated Flame Scanner, 95IRS2, 95UVS2, 95DSS2, 95IRS2E, 95UVS2E, 95DSS2E, 60-2721, 60-2692, 60-2693 CU-96 Pre-Wired Cable with Connector, 59-497
CU-97 Wiring Harness for Insight Scanner, 61-6944 CU-100 24 Volt Power Supply, 60-2685-2, 60-2685-4 (Obsolete)
CU-101 Installation instructions for fiberoptic Insight scanners, 95IRS2, 95UVS2, 95IRS2E, 95UVS2E, 61-6960, 61-7080 CU-102 FS950W Software for Insight Scanner
IC-4851 IC485 Optically isolated RS232/RS485 converter - OBSOLETE 133-656 Installation Instructions for 129-164 cable connector
133-692 Adapter Kit Installation Instructions for 129-181-1 & 129-181-2 Detector Electronics Fiber Optics to InSight Scanner 133-711 Installation of IR Filter and O-Ring Retainer for use with Insight 95IRS2-2 Flame Scanners
UC-4851 UC485 Optically isolated USB to RS422/RS485 converter 133-720 InSight Fiber Optic Flame Scanners Errata Sheet
133-752 60-2721-x replacement electronics assembly for InSight I CEX scanner 133-754 Installation instructions p/n 129-193 adapter kit
133-732 Installation instructions EP178 / EP378 with EDC1 / EDC2 using Phoenix WR or InSight with 59-497-020WR 133-733 Installation instructions MicroM MEP237 with MEDC2 using Phoenix WR or InSight with 59-497-020WR
133-769
new 59-547-XXX PLTC-ER cable 133-768 61-7379 cable adapter to upgrade an existing 45FS1 / 45UVFS1 flame scanner to an InSight 1

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